Iron & Steel Production & Processing – Heat Treatment
Gases for Heat Treatment in Cast Iron and Steel Foundries
The technology involves using industrial gases such as nitrogen, hydrogen, carbon dioxide (CO2), argon, helium and methanol, instead of generated atmospheres, in heat treatment furnaces to modify the properties of ferrous castings. This offers significant financial benefits for annealing, sintering, brazing, carburising, decarburising, neutral hardening, vacuum backfill, autoclave curing, cryogenic metal treatments and other processing applications in cast iron and steel foundries.Click here for descriptions of these processes.
Air Products supplies PURIFIRE atmospheres and control panels for metallic heat treatment. The following provides a summary of the advantages of an Air Products industrial gas system over traditional generated atmospheres:
Product Quality – Industrial gas purity can be tailored to meet customers’ specific needs. Our high purity gases can increase end-product quality and consistency.
Process Flexibility – With the Air Products control panels, exact amounts of each gas can be blended into the customer’s furnace for the particular process and furnace conditions. The atmosphere composition and flow-rate are immediately adjustable to changing production requirements.
Process Reliability – Air Products has a wide rage of supply methods from trucked-in liquid to on-site production of gas. Whichever method suits, our capabilities in production, inventory, and delivery make for reliability of supply of the industrial gas protective atmosphere system. Trucked-in deliveries are coordinated to meet actual requirements.
Safety – All Air Products industrial gas systems are installed to meet all applicable safety codes at both the products storage areas and furnace use points, and nitrogen furnace purging is available. Air Products has a safety record second-to-none in the industrial gas industry.
Efficiency – Industrial gas supply is matched to the process requirement.
Minimal Maintenance – Air Products owns and maintains any on-site gas production equipment, the industrial gas storage vessels and vaporisers. Modifications and maintenance are performed by Air Products’ personnel.
Minimal Customer Investment – Customer investment is limited to concrete pads for supply and storage equipment, connecting piping and the necessary blending equipment for the customer’s operations.